Gear Fabrication

96.67% of all parts delivered first-time-right
A Gear Fabrication service for those who look for transparency, reliability, and consistency.

Get Quote

Anchor 1

Get Quote

Processes

Gear Fabrication at Rototip

Order from Rototip and get the best quality!

Explore the possibilities of gear fabrication with Rototip. Whether you're considering simple gear manufacturing for your projects or exploring advanced capabilities, we're here to collaborate with you.

From standard gear production to complex custom gears, every gear manufactured by Rototip is supported by detailed quality assurance documentation, aimed at ensuring that your specifications are met with precision.

Hobbing

Hobbing is a precise gear manufacturing method for cylindrical gears. Rototip's hobbing ensures accurate tooth profiles and excellent surfaces.

Shaping

Shaping is versatile for crafting various gear types. We shape gears with diverse profiles to meet your requirements.

Gear Grinding

Gear grinding ensures high precision and low noise. Rototip's grinding services allow you to achieve tight tolerances, excellent surfaces, and noise reduction for demanding applications.

Production Stages

1. Preparation and Planning

Study the design and the materials.
Choose appropriate tools and set up the machine.

2. Manufacturability Discussions

Operator to discuss the tool path and tooling with Rototip Engineers
Rototip agrees with the customer on potential modifications on the design

3. Programming and Machining

Secure the workpiece using fixtures or clamps.
Execute machining operations using the G-codes programmed

4. Real-time Quality Control

With every new operation, monitor dimensions and finish.
Operator to address deviations if needed & communicate with Rototip.

5. Post-Machining Inspection

Complete full inspection of the part for accuracy and quality.
Invite Rototip for FAI (First Article Inspection
Deliver the parts to Rototip as per Rototip’s Part Handling guidelines.

6. Packaging and Documentation

Rototip to organise additional processes (surface treatments or coatings) if required.
Following the final in-house or third-party quality control, Rototip to complete packaging and keep detailed records for traceability.

Materials

Material	Grade
Thermoplastics	POM-C, POM-H , Kestamid, PA, PA 6, PA 66, PE, PP, PET , BASF Cellasto, PTFE , PVC , PVC-U, PVDF, PEEK, PMMA, PC , HDPE, Divinycell HCP50, Mitsubishi Chem. Ertacetal, Mitsubishi Chem. Ertalyte, Mitsubishi Chem. Ertalon, FR-4
Low Carbon Steel	S235JR, ST - 52
Steel	GG 25 (0.6025), Spring Steel, GG 25 (0.6025)
eBalta	Pw 920, 1200
Plastic	POM-C, POM-H , Kestamid, PA, PA 6, PA 66, PE, PP, PET , BASF Cellasto, PTFE , PVC , PVC-U, PVDF, PEEK, PMMA, PC , HDPE, Divinycell HCP50, Mitsubishi Chem. Ertacetal, Mitsubishi Chem. Ertalyte, Mitsubishi Chem. Ertalon, FR-4, ABS UL 94 HB, ABS , PA 12, PP Sheet, Natural, PP Sheet, Gray (Ral 7032), ABS UL 94 HB, ABS , PA 12
Nickel Alloy	Inconel 600, Inconel 625, Inconel 718, Kovar

Page 1 of 3

Why Rototip

Process never been easier!

Best factories and workshops deliver quality but can hardly respond to customer demands on agility, price, close collaboration. Online manufacturing platforms are agile but overlook the requirements on quality, consistency and reliability. Enter Rototip. We focus on ensuring supply of top quality parts delivered consistently, sustainably, and reliably.

Your Own Manufacturing Shop Would Not Be This Close to You

Always direct contact with our manufacturing team on the shop floor from the beginning (requesting a quotation and manufacturability feedback) till the end (to delivery of the package)

Get Quote